Diagnostic Process
Procedure: SP-002 | Version: 2.5 | Last Updated: 15 May 2025 | Owner: Marcus Chen
Purpose: To perform a thorough and consistent diagnosis of customer devices, identify all issues (not just the reported one), and generate an accurate repair quote.
Pre-Diagnostic Checklist
- Retrieve the device from the intake locker using the job number
- Verify the device matches the record (check serial number)
- Read the customer's reported issue carefully
- Put on ESD wrist strap and ensure mat is active
- Have diagnostic tools ready (USB boot drive, multimeter, etc.)
Part A: Physical Inspection
- External condition: Note all cosmetic damage, dents, scratches, missing parts
- Screen: Check for cracks, dead pixels, backlight bleed, discolouration
- Ports: Inspect all USB, HDMI, Ethernet, power ports for damage or debris
- Hinges & latches: Test laptop hinges for looseness or cracks
- Keyboard: Test every key (use online keyboard tester)
- Trackpad/mouse: Test click, scroll, multi-touch gestures
- Camera & microphone: Quick test via Camera app
- Speakers & headphone jack: Test audio output
- Internals (if accessible): Check for dust buildup, swollen battery, loose connections
Part B: Software Diagnostics
| Test | Tool | What to Look For |
|---|---|---|
| BIOS/UEFI | Del/F2 at boot | BIOS version, detected hardware, temperatures |
| Memory Test | MemTest86 (USB boot) | RAM errors (run overnight for thorough test) |
| Storage Health | CrystalDiskInfo / SMART | Reallocated sectors, pending sectors, temperature |
| CPU Stress | Prime95 (30 min) | Thermal throttling, BSOD, random shutdowns |
| GPU Test | Unigine Heaven / FurMark | Artifacts, driver crashes, temperature |
| Battery Health | BatteryInfoView / HWMonitor | Charge cycles, wear level, capacity vs design |
| Network | Speedtest / ipconfig | WiFi connectivity, Bluetooth, Ethernet |
| OS Integrity | sfc /scannow, DISM | Corrupted system files, Windows updates |
Part C: Issue-Specific Diagnostics
Desktop / Tower
- Check PSU voltages with multimeter (12V, 5V, 3.3V rails)
- Test with known-good PSU if suspected PSU failure
- Reseat all expansion cards and RAM modules
- Check motherboard for blown capacitors
Laptop
- Test with external monitor to isolate screen vs GPU issues
- Check for swollen battery (bulging trackpad or base)
- Test AC adapter voltage (should match label)
- Check DC jack for physical damage or looseness
MacBook / Mac
- Run Apple Diagnostics (hold D at boot)
- Check Apple-specific diagnostics codes
- Verify parts compatibility — Mac parts are model-specific
- Document any T2/M-series security considerations
Part D: Document Findings
- Update the job record with all findings in the Diagnosis Notes section
- Categorise issues:
- Confirmed Issue: Definitively identified problem
- Suspected Issue: Probable cause (needs parts to confirm)
- Additional Findings: Issues not reported by customer but discovered
- Create a detailed parts list and labour estimate
- Assign priority: Urgent (data at risk) | High (unusable) | Normal (partial function) | Low (minor)
- Estimated repair time for each item
Part E: Generate Quote
- In StockMate, click "Generate Quote" on the job record
- Itemise all parts with individual costs
- Itemise labour (diagnostic + repair time at $110/hr)
- Add GST (10%)
- Review the quote for accuracy
- Contact customer with findings and quote — via phone first, then follow up with written quote via SMS/email
Time Limits
- Initial diagnosis: Complete within 4 hours of intake
- Quote to customer: Same day as diagnosis
- Customer response: 48 hours (follow up after 24h if no response)
- If no response after 7 days: Send reminder; after 30 days → final notice
Remember: If you encounter an issue beyond your expertise, escalate to Marcus rather than guessing. Incorrect diagnoses cost us money and customer trust.
